Crushing Plant Flowsheet Design-Layout. Crushing And Screening Flow Charts Mining. May 18, 2013 flow chart of stone crushing plant in pdfp mining zimbio stone crushing plant find the right and the top quarry crushing plants flow chart for your coal handling plant design layout crusher plantf full versionand quarry flowchart quarrying crusher plant.
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Modern practice, then, is to crush the ore as it comes from the mine in two steps to a maximum size of 8221 without the use of water except as a spray to remove dust. Three stages are only needed if the primary machine is called upon to take lumps of exceptional size, such as are encountered when mining is done by power-shovel. Since this material is very difficult to handle through a bin gate, it is usual to feed it direct to a specially large preliminary crusher, often of the jaw type, which breaks the ore to a size small enough to enter the normal primary crusher.
Most crushing plants are now designed on the lines shown in Fig. 1, which is a diagrammatic view of a two-stage arrangement.
The ore from the mine is dumped in the coarse ore bin, from which an automatic feeder delivers it over a grizzly to the primary breaker, the latter being of the jaw type in the case of a small plant and of the gyratory type in the case of a large one. The reduction ratiothat is, the ratio between the inch size of the largest lump entering the machine and that of the largest piece leaving itis usually between 4 and 6 to 1 for either machine.
The undersize of the grizzly joins the product of the primary breaker and is transported by a belt conveyor to an intermediate bin, from which an automatic feeder delivers it to an elevating belt conveyor discharging on to a vibrating screen. The screen by-passes any material fine enough to enter the grinding section and delivers the oversize to a cone crusher, the discharge of which joins the undersize of the screen and is taken by a belt conveyor to the fine ore bin ahead of the grinding section.
For three-stage crushing, the preliminary stage is frequently a duplication of the first step of the two-stage arrangement shown in Fig. 1, but it is not uncommon for the first machine to be placed near the scene of mining operations if the mine is situated at a considerable distance from the flotation plant.
Fine crushing is, of course, a relative term. Obtaining a final crusher product of minus 8221 is commonplace today and can occasionally be obtained in an open circuit final crushing stage.
Even when a crusher has the capability of achieving a high reduction ratio it is normally more efficient to run the crusher at a mid-setting, as shown in the manufacturers tables, rather than choosing the closest setting which offers the greatest reduction ratio. The main consideration at each stage for maximum production is efficient power draw.
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