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Modern practice, then, is to crush the ore as it comes from the mine in two steps to a maximum size of 8221 without the use of water except as a spray to remove dust. Three stages are only needed if the primary machine is called upon to take lumps of exceptional size, such as are encountered when mining is done by power-shovel. Since this material is very difficult to handle through a bin gate, it is usual to feed it direct to a specially large preliminary crusher, often of the jaw type, which breaks the ore to a size small enough to enter the normal primary crusher.
Most crushing plants are now designed on the lines shown in Fig. 1, which is a diagrammatic view of a two-stage arrangement.
The ore from the mine is dumped in the coarse ore bin, from which an automatic feeder delivers it over a grizzly to the primary breaker, the latter being of the jaw type in the case of a small plant and of the gyratory type in the case of a large one. The reduction ratiothat is, the ratio between the inch size of the largest lump entering the machine and that of the largest piece leaving itis usually between 4 and 6 to 1 for either machine.
The undersize of the grizzly joins the product of the primary breaker and is transported by a belt conveyor to an intermediate bin, from which an automatic feeder delivers it to an elevating belt conveyor discharging on to a vibrating screen. The screen by-passes any material fine enough to enter the grinding section and delivers the oversize to a cone crusher, the discharge of which joins the undersize of the screen and is taken by a belt conveyor to the fine ore bin ahead of the grinding section.
For three-stage crushing, the preliminary stage is frequently a duplication of the first step of the two-stage arrangement shown in Fig. 1, but it is not uncommon for the first machine to be placed near the scene of mining operations if the mine is situated at a considerable distance from the flotation plant.
Fine crushing is, of course, a relative term. Obtaining a final crusher product of minus 8221 is commonplace today and can occasionally be obtained in an open circuit final crushing stage.
Even when a crusher has the capability of achieving a high reduction ratio it is normally more efficient to run the crusher at a mid-setting, as shown in the manufacturers tables, rather than choosing the closest setting which offers the greatest reduction ratio. The main consideration at each stage for maximum production is efficient power draw.
With Metso, you get everything you need from onenbspsupplier. The standard, pre-engineered componentsnbspmake installation simple, fast and easy.nbspWe offer 13 standard plant variations and layoutsnbspto select from to meet your needs.
Metso offers thirteen pre-designed and ready-to-run Nordplant complete solutions with capacities up to 400 tph for quick production start-up. Whether you are looking for an easy or complex plant, one crushing stage or three crushing stages, theres a Nordplant configuration for your needs.
Metso offers thirteen pre-designed and ready-to-runnbspNordplant complete solutions with capacities up tonbsp400 tph for quick production start-up.nbsp.
Whether you are looking for an easy or complex plant,nbspone crushing stage or three crushing stages, therersquos anbspNordplant configuration for your needs.
These completenbspsolutions give you optimized process performance andnbspcontrolled budget and delivery time for the best return onnbspyour investment.
Upgrade your existing installation using pre-designed Nordplanttrade crushing and screening modules.
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