Its been a mainstay of the Australian quarrying and recycled aggregates sectors for almost 15 years but now a popular portable crushing and screening plant has had a makeover for Australian conditions. Damian Christie reports.
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The portable ProSizer plant, by Astec, is no stranger to the Australian construction landscape. In fact, it has been a popular recycled aggregates and asphalt solution here for more than a decade. The ProSizer has also been successfully applied in the quarrying environment, particularly as a wheeledmobile option.
The ProSizer has been out now for about 14 years. Its a mature product for us, Patrick Reaver, the product sales director for Astec, told Quarry.
The ProSizer named for its product sizer application incorporates a horizontal shaft impact HSI crusher and screen on a portable chassis and trailer. Traditionally, the ProSizer has been available in three models the ProSizer 3100, 3600 and 4200. The average dimensions of each of these models is around 20.4m x 3.4m length by width.
Every ProSizer weve ever built is a closed circuit, Reaver said. It has a feeder, a crusher and a screen. Ideally, we screen the product first, especially if were talking about recycled asphalt. We take out as much of the minus product as we can, so we dont over crush that product, then we send the overs back to the crusher and knock that last little bit of product back to the size thats needed. Since were operating a closed circuit, everything that you put into that machine comes out as a sized product.
Our main target with the ProSizer has always been recycled asphalt RAP. RAP is sticky and tough to deal with, and it can often be slabby, Reaver said. To handle slabby material, weve developed an open conveyor design, so it can handle large slabby material. The overs conveyor can be operated remotely so if theres a lot of reject material, you can remotely stop the feeder, swing the conveyor out, dump the reject material off to the side, swing the conveyor back in, turn the feeder back on and keep on going. Its an easy way of getting reject material out of the system.
Reaver added that the ProSizer can be programmed for different applications. And theres essentially an overload protection system that will slow the feeder down if necessary, so you dont have to dig out the machine or end up with a product thatsout of spec.
In late 2019, Astec Australia incorporated multi-frequency screening technology into its ProSizer 3100 for the Australian market. It has been repurposed and resized for a range of recycling applications and has been adapted for universal roads access across all parts of the country. Australian transport regulations had been a limitation for earlier US-manufactured versions of the ProSizer.
In the past, some of the road regulations that apply in Australia havent lent themselves to the easy transportation of the unit around the country, Reaver explained. So, in conjunction with Astec Australia, we came up with the product still employing our multi-frequency technology that offers really good capacities and meets the regulation and transport needs of the Australian market.
The ProSizer 3100 with multi-frequency technology is suitable for sizing and screening products, including RAP, concrete, bricks, tiles, plasterboard, gypsum, limestone and glass. It is the first of the ProSizer range to include a twin-deck 4.2m x 1.5m multi-frequency screen in closed circuit with an Andreas 3136 HSI. The feed hopper offers 5m3 of capacity with a heavy-duty, sloped grizzly with 125mm openings.
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