A plant upgrade with Metso equipment resulted in a 70-80 increase in production, improved end-product quality and a drop in power consumption.
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The city of Uberaba is an important business center in Minas Gerais, Brazil. Uberaba has a strong tradition in the food production industry and is a renowned global hub for the genetic development of zebu cattle.
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The project is a natural continuum in the companyrsquos history, which began in 1956. Its current owner, Artur Braghetto Barillari, is part of the third generation of managers and is the grandson of the founder. Directly involved in the companyrsquos operations, Barillari believes that the redesigned production plant was well worth the effort of undertaking a complex civil engineering project and obtaining sustainable financing.
LdquoGrowth in local demand spurred our investment, which had already been on the drawing board for some time,rdquo Barillari explains. ldquoWe take a preemptive, planned approach and we look after our assets in order to ensure their performance and availability. The new crushing plant has allowed us to meet our demand within ndash and even exceeding ndash our standard of quality,rdquo he states.
Before the upgrade in 2014, Beira Riorsquos production levels fell short of market demand. This meant that the quarry was unable to meet customersrsquo needs. In addition, Beira Rio had to deal with a production plant where the machines were often out of operation, despite having a highly-trained maintenance staff.
The aging equipment also meant high energy consumption per ton produced. The same was true in terms of manpower, because of the need for two shifts. In terms of quality, the production plant, comprised of an old fine crusher and a cone crusher, resulted in a lamellar end product.
With Metsorsquos assistance, Beira Rio built a new crushing plant complete with a new line of machines. The new line includes a Nordberg C120 jaw crusher, two HP300 cone crushers, conveyor belts, a feeder and two screens.
With this set-up, Beira Rio was able to increase its production by 70-80, while at the same time improving end-product quality. The quality improvement is a result of the two HP cone crushers, which substantially reduce the amount of lamellar crushed stone. The leap in quality has also encouraged the company to plan an expansion of its crushing operations, with an eye to new market opportunities through the diversification of its production.
At the same time, the previous problems with the process have been improving.nbsp Beira Rio has witnessed a decrease in power consumption per ton produced as well as in its fuel expenses and generators used in its operations. The reduction of these expenses immediately led to a decrease in final costs, creating cost savings of more than 55 in electric power consumption.
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