Iron ore beneficiation ways, according to different kinds and natures of iron ore, can be divided into several processes. Among these ways, there are magnetic iron ore beneficiation, weakly magnetic iron ore beneficiation, and commensal iron ore beneficiation.
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The main steps include crushing, screening, grinding, classification, separation gravity separation, flotation separation, and magnetic separation, water removing concentration, filtration, and drying.
The related dressing machines are feeding machine, crusher, ball mill, classifier, vibrating screen, concentrator table, magnetic separator, agitating tank, flotation, and other machines.
Different iron ores should be dressed in different ways. According to the characteristics of different iron ores, the optimum dressing method can be used to achieve the best effect.
The following is a summary of the most powerful iron ore processing technologies, hoping you can get help.
Single magnetic ore is mainly embedded in fine grains. Gangue minerals are mainly silicate minerals such as quartz and hornblende, some of which contain more iron silicate.
To dress this kind of iron ore, the low-intensity magnetic separation method is usually adopted. To further obtain high-grade concentrate, the magnetic concentrate is treated by reverse flotation or high-frequency screen.
For large and medium-sized magnetic separation plants, when the grinding particle size is larger than 0.2 mm, a single-stage grinding magnetic separation is often used. When less than 0.2 mm, a two-stage grinding magnetic separation is used.
If the qualified tailings can be separated by coarse grinding, the stage grinding magnetic separation can be adopted in the further process.
In areas lacking water, dry grinding and magnetic separation are used. When the rich magnetic ore or poor magnet ore is depleted, gangue minerals contained are removed first. For the rich magnetic iron ore, it can be processed into blocked rich iron ore, and for the lean iron ore, the concentrates can be obtained after grinding.
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